We stand out for our innovative approach to manufacturing highly aesthetic, complex medical device enclosures, using advanced techniques like pressure forming and twin sheet forming.
Our commitment to quality and precision means we can offer tight tolerances, custom colors, and formed-in features, ensuring exceptional functionality and cosmetic appeal.
Design & Development
Providien Thermoforming combines innovative engineering and advanced techniques for high-quality, cost-effective designs.
Supply Chain Management
Providien's supply chain is designed for efficient, responsive delivery of high-quality thermoformed products.
Quality Control & Validation
Providien Thermoforming upholds quality through FDA registration, ISO certification, and strict FDA QSR compliance.
Kitting
Providien's kitting services streamline assembly by organizing components, ensuring accuracy, and reducing production time.
Adding Value: Design, Delivery, and Beyond
Twin Sheet Forming
Utilizing vacuum pressure to form heated thermoplastic sheets over molds, creating detailed and precise shapes.
Utilizing vacuum pressure to form heated thermoplastic sheets over molds, creating detailed and precise shapes.
Pressure Forming
Similar to vacuum forming but with added air pressure to achieve more intricate details and textures.
Medical TPU Forming
Medical Grade TPUs are high-performance materials for medical devices, offering abrasion resistance, elasticity, and flexibility at low temperatures, ideal for drapes, sterile barriers, and surgical products.
Vacuum Forming
Manufacturing
Thermoforming efficiently molds large or low-volume plastic parts using cost-effective tools and materials. This process heats a plastic sheet, shapes it over a mold, and employs a vacuum to produce the final product.
Conceptualization and Design
Idea generation
Benchmarking
Styling
Industrial design
Surfacing & modeling
Material Selection and Analysis
Correct material application
Development of technical requirements
DFM Analysis
Reduce costs, Increased speed to market
Improved manufacturability
Product Development and Optimization
Testing & validation
Dimensional management
CAE/FEA, FMEA
Value analysis/value engineering (VA/VE)
Design for Manufacturability (DFM)
Tool Design and Processing
In-house tool design
Collaborative part & tool design process
Optimize material selection
Evaluate and optimize primary and secondary part processing
Design & Development
Supply Chain
Supplier Qualification
Risk assessment
Define requirements
Compile and assess candidates
Supplier audit, qualification, and management
Material Planning
Production planning
Scheduling
Inventory control
Established global supply network
Quality Management
Planning and assurance
Quality control
Quality improvement
Continuous improvement
Design Verification and Reporting
Ensure performance and reliability requirements are met through planning.
Conduct thorough testing to validate design.
Develop comprehensive reports on findings.
Implement corrective actions based on test results.
Thermal Evaluation Services
Test materials at various temperature ranges.
Ensure safe operation at prescribed temperatures.
Analyze thermal properties and behavior.
Validate material performance in extreme conditions.
Mechanical Testing Services
Assess material strength and durability.
Evaluate design performance under stress.
Ensure materials meet specified standards.
Provide detailed analysis and recommendations.
Acoustic Analysis Services
Measure sound absorption and control.
Ensure materials meet acoustic requirements.
Test for noise reduction capabilities.
Provide insights on improving acoustic performance.
Quality Control & Validation
Kitting
Benefits of Kitting
Streamlined assembly process
Reduced time spent searching for parts
Enhanced organization of components
Improved efficiency in production
Components of a Kit
Essential parts for assembly.
Tools required for installation.
Instructions for assembly.
Safety equipment and materials.
Implementation Strategies
Identify key components for kits.
Develop standardized kits for common tasks.
Train staff on kitting procedures.
Monitor and optimize kitting processes.
Want to learn more?
Contact us
Have a project to discuss? Please complete the contact form to the right and one of our team will be in touch shortly. We look forward to connecting with you.
6740 Nancy Ridge Drive
San Diego, CA 92121