Our Process

Thermoforming is a versatile manufacturing process where plastic sheets are heated until pliable, then shaped using molds and cooled to create durable and precise parts. Known for its efficiency and adaptability, thermoforming is widely used across industries such as packaging, automotive, and medical for producing high-quality custom designs.

Insert plastic sheeting into clamping frames.

Heat the plastic sheeting.

Push the sheeting into the mold.


Vacuum form sheeting to the mold.

Allow the part to cool and harden.

Perform quality control and trimming.

Perform quality control and trimming.

Utilizing vacuum pressure to form heated thermoplastic sheets over molds, creating detailed and precise shapes.

Vacuum Forming

Similar to vacuum forming but with added air pressure to achieve more intricate details and textures.

Pressure Forming

Heating and forming two plastic sheets simultaneously and bonding them together to create hollow parts.

Twin Sheet Forming

Designing and manufacturing custom molds and tools to meet specific project requirements.

Custom Tooling

Working with a variety of materials such as ABS, Polyethylene, Acrylic, Styrene, and more, tailored to the needs of the project.

Material Expertise

Offering prototyping services to test and refine designs before full-scale production.

Prototyping and Design

Implementing rigorous quality control measures to ensure products meet the highest standards.

Quality Control

Utilizing eco-friendly materials and processes to minimize environmental impact.

Sustainable Practices

Capable of handling high-volume production runs with consistent quality and efficiency.

Large-Scale Production

Providing additional services such as assembly, painting, and finishing to deliver complete, ready-to-use products.

Assembly and Finishing

Contact us.

Have a project to discuss? Please complete the contact form to the right and one of our team will be in touch shortly. We look forward to connecting with you.

(858) 450-1591

6740 Nancy Ridge Drive
San Diego, CA 92121