Thermoforming Case Study #1 — Cover Assembly

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Written By Sophia Askins

  • Top 3 Pharma / Diagnostics Company

  • 16 Piece Cover Assembly Transferred from Former Supplier for Manufacturing and Cosmetic Improvement

  • Multiple Parts Redesigned as Part of Transfer Yielding BOM Savings Sufficient for <12 Month Capital Payback

  • Eliminated Bonded PVC Blocks by Utilizing Providien Design Concepts

  • Subsequent Programs Launched Leveraging Providien Design Approach

  • Removed Costly Painted Sheet Metal Component

  • Greatly Improved Cosmetics over Prior Design

  • Substantial Cost Reduction Compared to Prior Platforms through Elimination of Secondary Operations

  • Part Won Award at SPE Thermoforming Parts Competition

  • Improved Durability by Utilizing Twin Sheet Thermoforming


Sophia Askins
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Thermoforming Case Study #2 — 12' Long Radiation Oncology Enclosure